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Causes of burnt-out baler heads

31 Mar.2025

  The hot head is a wear parts on the baler, long use time is needed to replace, but recently there are users feedback, baler hot head frequently burned, often need to replace, let YUPACK analyze the cause of the failure, the following Axiomtek will share with you the reasons why the baler hot head frequently burned, for your reference.

1. Abnormal temperature control

Thermostat failure: temperature sensor or control circuit failure, resulting in the actual temperature far beyond the set value.

Setting temperature is too high: misoperation or parameter setting error, so that the ironing head is in the over-temperature state for a long time.

2. Poor heat dissipation

Fan failure: the cooling fan stops or the speed is insufficient, the heat of the baler can not be discharged in time.

Ventilation port blockage: dust, debris accumulation leads to heat dissipation channel blocked.

Continuous working time is too long: not in accordance with the norms of stopping the heat dissipation, the accumulation of high temperature.

3. Power supply problems

Voltage fluctuation: unstable or sudden increase of grid voltage, resulting in current overload.

Line aging: poor contact with the power cord or internal wiring, the local resistance increases heat.

4. Improper use

Empty burning phenomenon: no baling tape when the wrong start heating, resulting in baler ironing head continues to idle.

Overload operation: use of strapping beyond the rated specifications (such as thickness is too thick).

5. Lack of maintenance

Surface scaling: the surface of the ironing head has not been cleaned up for a long time of the residual plastic slag, which affects the heat conduction.

Wear and tear of parts: heating wire, ceramic insulation layer, etc. are not replaced in time.

6. Environmental factors

Dust / humid environment: conductive dust or moisture leads to short circuit of baler.

Mechanical vibration: poor contact or local overheating caused by loose fixing screws.

  The above reasons are YUPACK in the process of work for you to summarize the reasons for the burning of the baler ironing head, if you have other questions about the baler, you are welcome to call Qingdao YUPACK marketing center, we will be happy to serve you!

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